|

Aluminum PCB Manufacturing & Assembly Services

Multilayer Aluminum PCB for Power Electronics

Reliable aluminum PCB manufacturer & MCPCB supplier in China, providing fast prototypes and small to medium-volume production for LED lighting, power supply and other high-power electronics.

About Our Aluminum PCB Services

We specialize in aluminum PCB and metal core PCB fabrication, from single-sided aluminum PCBs for LED lamps to complex multilayer aluminum boards for power modules and automotive electronics.

With in-house manufacturing and assembly lines, we can take your aluminum PCB project from Gerber files to fully assembled boards with stable quality, controlled costs and on-time delivery.

  • 15+ years of experience in aluminum PCB production and MCPCB fabrication.
  • 1 to 24 layers, 0.8 to 5.0 mm board thickness, copper up to 10 oz for high current designs.
  • Fast prototype lead time from 2 to 5 days, flexible order quantities from 1 pc to 1000+ pcs.
  • RoHS-compliant, ISO-certified manufacturing with full electrical testing and AOI inspection.

Get Instant Aluminum PCB Quote

Email Gerber Files to

Why Choose Us for Aluminum PCB Manufacturing?

Choosing the right aluminum PCB manufacturer is critical for the thermal performance, reliability and cost of your LED, power supply and high-power electronic products.

With over 15 years of experience in aluminum PCB and MCPCB fabrication, we provide consistent quality, flexible manufacturing and responsive technical support for global customers.

Extensive aluminum PCB capabilities

We support 1 to 24 layer aluminum PCBs and MCPCBs, board thickness from 0.8 to 5.0 mm, copper weight up to 10 oz, and multiple solder mask colors to meet different design and branding requirements.

Strong thermal performance for high-power designs

We use high-quality aluminum core materials with high thermal conductivity to improve heat dissipation for LED lighting, power modules, automotive electronics and other high-power applications.

Fast prototypes and flexible order quantities

Aluminum PCB prototypes can be delivered in as fast as 2 to 5 days, and we accept both small prototype runs and medium-volume production so you can move from design validation to mass production smoothly.

One-stop fabrication and assembly service

In addition to aluminum PCB manufacturing, we provide SMT and through-hole assembly for LED boards and other aluminum PCB products, including component sourcing, soldering, testing and packaging.

Quality assurance and engineering support

Every aluminum PCB is manufactured under ISO-compliant processes with AOI inspection and electrical testing, and our engineering team can review your Gerber files, stack-up and design rules before production to reduce risks and improve manufacturability.

Discuss Your Aluminum PCB Requirements

Aluminum PCB Manufacturing Capabilities

We provide comprehensive aluminum PCB and MCPCB manufacturing capabilities to support LED lighting, power electronics, automotive and other high-power applications.

From single-piece prototypes to medium-volume production, our factory can handle a wide range of board sizes, layer counts, copper weights and surface finishes for aluminum core PCBs.

FeatureCapability
Quality gradeIPC Class 2 standard production for aluminum PCBs and MCPCBs.
Number of layers1 to 24 layers aluminum PCB or hybrid constructions with FR4 and aluminum cores.
Order quantityFrom 1 prototype board to 1000+ pieces per order
Build time2 to 5 days for prototypes, up to 5 weeks for complex jobs
Base materialsAluminum core (1060 series), optional copper core
Board sizeMin 6 × 6 mm, Max 610 × 610 mm
Board thickness0.8 mm to 5.0 mm
Copper weight0.5 oz up to 10 oz
Min trace / spacing4 mil / 4 mil
Solder mask colorsGreen, white, blue, black, red, yellow
Surface finishesHASL, lead-free HASL, ENIG

If you need to confirm whether your aluminum PCB design fits within these capabilities, send your Gerber files and specifications to for a quick DFM check and quotation.

Aluminum PCB Types and Services

We manufacture a wide range of aluminum PCB and MCPCB types to meet different thermal, mechanical and cost requirements.

Aluminum PCB Prototype

Aluminum PCB Prototype Manufacturing

Rapid aluminum PCB prototype fabrication helps you verify thermal performance, mechanical fit and assembly process before committing to larger volumes.

Flexible Aluminum PCB

Flexible Aluminum PCB for LED Lighting

Flexible aluminum PCBs use special structures that allow limited bending while providing excellent thermal management for curved LED applications.

Hybrid Aluminum PCB

Hybrid Aluminum PCB Stack Up

Hybrid aluminum PCBs combine FR4 and aluminum cores to optimize cost and performance for high-power designs.

Single Layer Aluminum PCB

Single-sided aluminum PCBs are widely used in LED lighting and power supply products with excellent heat dissipation.

Double Sided Aluminum PCB

Double-sided aluminum PCBs provide more routing flexibility and higher component density for complex applications.

Multilayer Aluminum PCB

Multilayer Aluminum PCB for Power Electronics

Multilayer aluminum PCBs handle high power, signal integrity and compact layouts for industrial and automotive applications.

Through-hole Aluminum PCB

Plating Through-Hole aluminum PCBs provide strong thermal paths and dense routing for high-power converters.

Aluminum PCB Assembly Services

In addition to aluminum PCB manufacturing, we provide professional aluminum PCB assembly services for LED lighting, power supplies, automotive electronics and other high-power applications.

One-stop aluminum PCB manufacturing and assembly

We offer a complete one-stop solution that covers aluminum PCB manufacturing, component sourcing, SMT placement, through-hole soldering, testing and final packaging.

SMT and through-hole assembly capabilities

Our SMT lines can place a wide range of LED packages, ICs, resistors, capacitors and other SMD components on aluminum PCBs with high accuracy.

Component sourcing and supply chain support

We can purchase LEDs, drivers, connectors and other electronic components from reliable suppliers according to your approved brands.

Quality control and functional testing

Every assembled aluminum PCB is inspected by AOI and visual inspection, with optional flying probe or ICT testing.

What Is Aluminum PCB?

An aluminum PCB, also known as an aluminum printed circuit board or aluminum core PCB, is a circuit board that uses an aluminum metal base instead of a traditional FR4 fiberglass base.

Basic structure of an aluminum PCB

A typical aluminum PCB consists of three main layers: a copper circuit layer, a thermally conductive dielectric layer, and an aluminum base layer.

Aluminum PCB Performance, Advantages and Limitations

Aluminum PCBs are widely used in high-power applications due to their excellent thermal conductivity and mechanical strength.

Main advantages of aluminum core PCBs

  • Excellent heat dissipation and thermal conductivity
  • Good mechanical strength and dimensional stability
  • Improved reliability and longer product lifetime
  • Cost-effective metal core solution

Typical limitations

  • Higher cost than standard FR4 PCBs
  • Layer count restrictions and design complexity
  • Special handling and assembly requirements

Aluminum PCB Applications

  • LED lighting and illumination: Street lights, flood lights, high bay lights
  • Power supplies and power converters: DC–DC converters, inverters, power modules
  • Automotive lighting and electronics: LED headlights, brake lights, vehicle modules
  • Industrial control and power equipment: Motor drivers, UPS systems
  • Telecom and networking equipment: Base station modules, RF power amplifiers

Aluminum PCB Manufacturing Process

  1. Material preparation and cutting
  2. Drilling and hole preparation
  3. Circuit imaging and etching
  4. Solder mask and silkscreen printing
  5. Surface finish
  6. Profiling, V-cut and routing
  7. Electrical test and final inspection

Aluminum PCB vs FR4 PCB

AspectAluminum PCBFR4 PCB
Base materialAluminum metal coreFiberglass-reinforced epoxy
Thermal conductivityHighLow
Heat dissipationExcellentLimited
CostHigherLower

Ready to Start Your Aluminum PCB Project?

Get professional aluminum PCB manufacturing and assembly services with fast lead times and competitive pricing.

Get Your Free Aluminum PCB Quote Now

Email your Gerber files, BOM and specifications to:

PCB DFM design rules for trace width, clearance, and annular ring

Design for Manufacturability and Assemblability of Printed Circuit Board

This professional guide covers PCB DFMA principles, IPC standards, manufacturability rules, assembly optimization, yield improvement, cost reduction, and global industrial best practices for reliable PCB and PCBA production. What is DFMA for PCB? DFMA (Design for Manufacturability and Assemblability) integrates DFM and DFA into a unified engineering framework to optimize PCB design for production efficiency,…

Multilayer PCB Layer Stackup and Thickness: Standard 4‑Layer to 14‑Layer Configurations

Complete professional guide to multilayer PCB stackup design, standard thicknesses, layer arrangements, impedance control, and ready-to-use 4–14 layer configurations for industrial, high-speed, and high-reliability electronics. Why Multilayer PCB Stackup and Thickness Matter Today’s electronics demand smaller size, higher speed, greater integration, and longer reliability. Multilayer PCB stackup and total board thickness directly determine signal integrity,…
RoHS restricted substances limits for PCB materials and assembly

RoHS Compliant PCBs: Complete Guide to Standards, Manufacturing & Testing 

RoHS Compliant PCBs are essential for global market access. This guide covers restricted substances, compliance benefits, lead-free processes, assembly, testing, and how to partner with trusted RoHS compliant PCB manufacturers. Introduction to RoHS Standards RoHS (Restriction of Hazardous Substances) is an EU directive that limits hazardous materials in electrical and electronic products. For printed circuit…
ENIG PCB benefits flat surface SMT BGA assembly PCB

PCB Immersion Gold (ENIG) Surface Finish: Benefits, Process & Full Guide

PCB Immersion Gold (ENIG) is a premium lead-free surface finish delivering superior solderability, flatness and oxidation resistance for high-reliability printed circuit boards. This guide explains definition, advantages, limitations, manufacturing steps and comparisons for engineers and global buyers. What Is PCB Immersion Gold (ENIG) Surface Finish Electroless Nickel Immersion Gold (ENIG) is a widely adopted chemical…
Aluminum PCB applications in LED, automotive, industrial, medical, and telecom

What Are Aluminum PCBs Used For? Applications and Benefits for Industrial Buyers

Aluminum PCBs (Metal Core PCBs/MCPCBs) are high-performance circuit boards designed for excellent heat dissipation. They are widely used in LED lighting, automotive electronics, power supplies, industrial automation, and medical devices to improve reliability, extend service life, and ensure stable operation in high-temperature environments. What Is an Aluminum PCB? An aluminum PCB is a metal-core printed…
High TG PCB laminate structure and glass transition temperature diagram

High TG PCB Material: Thermal Stability, Key Benefits, Industrial Applications & Professional Fabrication Solutions

High TG PCB Material: The Ultimate Guide to High-Reliability Circuit Boards High TG PCB material (Tg ≥170°C) delivers superior thermal stability, low Z‑axis CTE, and long‑term reliability for high‑power, high‑temperature, and high‑density electronic systems. This guide covers core advantages, industry applications, material types, fabrication controls, and how we support your custom High TG PCB projects…

Aluminum PCB FAQs

2 to 5 days for standard prototypes

Follow our DFM guidelines for thermal management and routing

1 piece for prototypes

Yes, full turnkey aluminum PCB assembly available

Similar Posts