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Understanding Plated Half-Holes (Castellated Holes) in PCB Design

Cross Section of Plated Half Hole PCB

Plated half-holes, also called castellated holes, provide a space-efficient way to interconnect separate PCB modules by soldering. Unlike bottom pads, their edge positioning simplifies mounting and enhances reliability. This article explains everything about plated half-hole structures, design guidelines, manufacture, benefits and use cases.

Structure of Plated Half-Holes

Plated half-holes, also known as castellated holes, resemble plated through-holes in structure but occupy only half the vertical space. As illustrated below, they plate the walls on one side of the hole.

Half-holes connect individual PCB modules to main boards via soldering. Compared to under-module pads, they improve joint access and coaxial alignment. Half-holes also facilitate modular board assembly and high-density interconnects.

Plated Half Hole PCB Structure Diagram

Design Guidelines

When designing plated half-holes, consider the following critical factors:

  • Position precisely on board edges for easy accessibility
  • Define as plated through-holes in EDA tools
  • Include in drill files for manufacturer
  • Add pads on each layer for stability
  • Mind minimum sizing based on board thickness
  • Choose half-hole diameters balancing via reliability, routing spaces, and costs

Fabrication Process

Traditional processes have limitations in productivity and performance. Newer methods utilize specialized drilling on panel edges and direct copper plating to boost efficiency. One-step solutions like precision laser cutting also exist for high-precision castellated holes.

Cross Section of Plated Half Hole PCB

Key Benefits

Half-holes simplify soldering, measurement, and inspection versus bottom-located pads. Their edge positioning enhances coaxiality while avoiding dust traps. Half-holes also reduce via filler challenges and enable flexible routing options for modern PCB designs.

Applications

  • Modular boards
  • Changing component layouts
  • High-density interconnections
  • Validating solder joint quality
  • Bridging rigid-flex PCB sections

Plated half-holes continue finding increased applications in complex modular PCB designs due to their flexibility and reliability.

Conclusion

Incorporating plated half-holes in suitable designs allows improving interconnect accessibility, manufacturability, and reliability. We hope this overview aids your learning. Please reach out with any questions!

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FAQs About PCB Plated Half Hole (Castellated Hole)

A: It is half-cut PTH arranged on PCB edge with half copper-plated hole wall, used for module board soldering connection with main motherboard.

A: Better soldering accessibility, higher assembly coaxial precision, easy solder joint inspection and no hidden dust accumulation gap.

A: Place strictly on board outline edge, set as PTH in design software, add full-layer pads and define related parameters inside drill drawing.

A: Edge special routing cutting after full hole drilling & plating; high-precision laser cutting is available for high-demand small batch products.

A: Modular pluggable sub-board, rigid-flex transition connection, interchangeable functional module and high-density embedded interconnect design.

A: Edge-mounted structure saves inner pad space, reduces inner via occupation and leaves more layout area for dense signal routing.

A: Yes, direct solder via edge half-hole realizes module fixed connection to eliminate extra connector and cut overall BOM cost.

A: Complete Gerber layer files, accurate drill file and clear mechanical outline drawing marking all castellated hole positions.

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